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BEST MOLD

CHILL VENT

Characteristics:

  • Optimal security
  • Very robust arrangement
  • Extremely long lifespan: much longer than one die-life
  • Extremely low maintenance
  • JMT chill vents and vacuum high speed valves can be easily interchanged

 

 

Reduces Porosity

  • Large vent gap promotes better venting
    (3-8 times better than conventional General chill vent)
  • Longer effective vacuum time since the metal always freezes in the vent
    (Avoids the time lag caused by the vacuum valve)

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Cuts Downtime & Maintenance Costs with Vacuum Machine
JMT Chill Vents can be used with a vacuum machine in place of the vacuum valve, reducing maintenance cost, downtime and porosity.

  • Protects vacuum system from molten aluminum
    ––Vacuum valve can be replaced with a JMT chill vent
    ––High solidification rate prevents aluminum from entering the vacuum equipment
  • Easy to use
    ––Its simple structure requires no special knowledge or technique
    W-CHILVENT-JMT01.jpg V-CHILVENT-JMT01.jpg

Minimizes Sticking with Cooling Copper

  • JMT Chill vent doesn’t promote a chemical reaction with aluminum compared with General chill vent
  • The thicker waffle from the large vent gap is easily removed, and is higher quality scrap
  • Low surface temperature due to high conductivity further avoids sticking Saves Die Space

The size of vent area can be half that needed for General chill vent due to higher solidification performance. This reduce the total die area.

 

INSPECTION DATA

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Why JMT Chill Vents?

  1. Made of Copper for chilling
    • No reaction with aluminum --> No “Sticking”
    • General chill vent reacts with aluminum --> Causes “Sticking”
  2. High Thermal Conductivity
    • Coolling copper is seven times more conductive than General chill vent for faster chilling and faster solidification of the molten alloy.
    • Allows a larger vent gap (1.4 to 1.8 times larger than General chill vent) for better gas exhaustibility (3 to 8 times more than General chill vent) to reduce porosity!

 

 

Compare the dimension of cross section for JMT chill vent :

  1. "V" Type
    ITEM DIMM.(W*L*H) in m/m CROSS SECTION
    V30 30X60X25 11.0mm2
    V50 50X125X30 23.2mm2
    V80 80X125X30 40.6mm2
    V120 110X140X50 60.9mm2
  2. "W" Type
    ITEM DIMM.(W*L*H) in m/m CROSS SECTION
    W30 30X70X30 12.0mm2
    W50 50X130X30/35 24.0mm2
    W80 80X130X30/35 43.0mm2
    W120 110X145X50/50 62.0mm2
 

 

 

Dimension of CHILL VENT :

 

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More Detail Spcification (PDF) : CLICK HERE